8s Summary: Safety|Hygiene|Automation|Cost ROI|Wijay
Revolutionizing Hygiene and Safety in Flour Handling
Modern bakeries face critical challenges: combustible dust hazards, cross-contamination risks, and labor-intensive processes. As a durable pneumatic conveying system wholesaler, we prioritize hygiene and safety through ATEX-compliant designs (Delta NEU UK). Enclosed vacuum transfer eliminates manual handling, reducing respiratory issues and injuries (Volkmann USA). For allergen control, systems feature tool-free disassembly and CIP compatibility, ensuring compliance with FSSC 22000 standards.
Intelligent Flour Handling Systems for Diverse Needs
Today’s bakeries manage dozens of flour types—from 20-micron cake flour to 500-micron semolina (Volkmann USA). Our flour handling systems integrate:
- Dual-Stage Sifting: Pre-sifting at intake + inline vacuum sifting (Pneuvay).
- Magnetic Separation: Removing metal contaminants (≥1.5mm sensitivity).
- Dehumidified Storage: Preventing caking of hygroscopic ingredients (Pneuvay). Automated silo routing via labeled pipes and pre-programmed switches ensures ingredient traceability.
Seamless Baked Products Automation
Baked products automation hinges on precision and flexibility. Key innovations include:
- · SCADA-Controlled Batching: Central weighing hoppers verify tolerances (±0.5g), discarding out-of-spec batches (Pneuvay).
- · Multi-Ingredient Conveying: One system transfers flour, salt, chocolate chips, or frozen berries (Volkmann USA).
- · Rapid Changeovers: Adjust suction settings in seconds for varying particle sizes.
Future-Proof Bakery Processing Solutions
Scaling production requires bakery processing solutions that unify safety, efficiency, and data. Our approach:
- Explosion Mitigation: Rotary valves with ≤0.1mm gaps and inert gas purging (Delta NEU UK).
- Real-Time Analytics: Ingredient accuracy tracking via cloud-connected SCADA (Shick Esteve).
- Modular Design: Upgrade from bag-dumping stations to full automation without line stoppages.
Why Partner with Wijay?
As specialists in granular pneumatic conveying, we engineer systems that:
✅ Reduce labor costs by 60% via automated transfer.
✅ Ensure 99.99% allergen-free production lines.
✅ Offer ROI within 12 months (Volkmann USA case data).
If you are interested in our products and want to discuss a purchase, please contact us.